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7

Technical Services

Filler Alloys: Chemical Composition Limits & Physical Properties

Alloy

Silicon

Si

Iron

Fe

Copper

Cu

Manganese

Mn

Magnesium

Mg

Chromium

Cr

Zinc

Z

Titanium

Ti

Others (1)

Aluminum

Al (min)

Approximate

Melting Range,

°F

Density

lbs/in

3

Post (4)

Anodize

Color Tint

Each Total

1100 Si + Fe = 0.95 0.05-0.20 0.05

— — 0.10 — 0.05 0.15 99.00

1190-1215

.098

Golden

1188 0.06 0.06 0.005

0.01

0.01

— 0.03 0.01

0.01 — 99.88

1215-1220 .0975

Clear

1199 0.006 0.006 0.006

0.002

0.006

— 0.006 0.002 0.002 — 99.99

1220

.0975

Clear

1350 0.10 0.40 0.05

0.01

— 0.01 0.05 — 0.03 0.10 99.50

1195-1215 .0975

Clear

206.0 0.10 0.15 4.2-5.0 0.20-0.50 0.15-0.35

— 0.10 0.15-0.30 0.05 (2)

0.15 Rmnd 1060-1200

.101

Golden

2319 0.20 0.30 5.8-6.8 0.20-0.40

0.02

— 0.10 0.10-0.20 0.05 (3)

0.15 Rmnd 1010-1190

.100

Golden

357.0 6.5-7.5 0.15 0.05

0.03

0.45-0.6

— 0.05 0.20

0.05 0.15 Rmnd 1040-1140

.098

Gray

4008 6.5-7.5 0.09 0.05

0.05

0.30-0.45

— 0.05 0.04-0.15 0.05 0.15 Rmnd 1035-1135

.097

Gray

4009 4.5-5.5 0.20 1.0-1.5

0.10

0.45-0.6

— 0.10 0.20

0.05 0.15 Rmnd 1015-1150

.098

Gray

4010 6.5-7.5 0.20 0.20

0.10

0.30-0.45

— 0.10 0.20

0.05 0.15 Rmnd 1035-1135

.097

Gray

4043 4.5-6.0 0.8 0.30

0.05

0.05

— 0.10 0.20

0.05 0.15 Rmnd 1065-1170

.097

Gray

4047 11.0-13.0 0.8 0.30

0.15

0.10

— 0.20 — 0.05 0.15 Rmnd 1070-1080

.096 Gray-Black

4145 9.3-10.7 0.8 3.3-4.7

0.15

0.15

0.15 0.20 — 0.05 0.15 Rmnd

970-1085

.099 Gray-Black

4643 3.6-4.6 0.8 0.10

0.05

0.10-0.30

— 0.10 0.15

0.05 0.15 Rmnd 1065-1175

.097

Gray

5183 0.40 0.40 0.10

0.50-1.0

4.3-5.2 0.05-0.25 0.25 0.15

0.05 0.15 Rmnd 1075-1180

.096

White

5356 0.25 0.40 0.10 0.05-0.20 4.5-5.5 0.05-0.20 0.10 0.06-0.20 0.05 0.15 Rmnd 1060-1175

.096

White

5554 0.25 0.40 0.10

0.50-1.0

2.4-3.0 0.05-0.20 0.25 0.05-0.20 0.05 0.15 Rmnd 1115-1195

.097

White

5556 0.25 0.40 0.10

0.50-1.0

4.7-5.5 0.05-0.20 0.25 0.05-0.20 0.05 0.15 Rmnd 1065-1175

.096

White

5654 Si + Fe = 0.45 0.05

0.01

3.1-3.9 0.15-0.35 0.20 0.05-0.15 0.05 0.15 Rmnd 1100-1190

.096

White

5087 0.25 0.40 0.05

0.7-1.1

4.5-5.2 0.05-0.25 0.25 0.15 0.05 (5)

0.15 Rmnd 1054-1180

.096

White

5754 0.40 0.40 0.10

0.50

2.6-3.6

0.30 0.20 0.15 0.15 (6)

0.15 Rmnd 1095-1195

.097

White

(1) Berylium shall not exceed 0.0003%

(4) Use filler alloy chart for color matching

(2) Nickel shall not exceed 0.05%

(5) 0.10-0.20 Zr

(3) Vanadium shall be 0.05-0.15% and Zirconium shall be 0.10-0.25%

(6) 0.10-0.6 Mn + Cr

Conversion Factors

Fraction Decimal

mm ft/lb.

m/kg

Approximate

Wire Gauge

— .030

0.8 1215 816

20.5

— .035

0.9

900

605

19

— .040

1.0

704

473

18

3/64

.047

1.2

520

349

17

1/16

.062

1.6

290

195

14

— .071

1.8

220

150

13

— .079

2.0

172

115

12

3/32

.093

2.4

130

87

11

1/8

.125

3.2

70

47

8

5/32

.156

4.0

45

30

6.5

3/16

.187

4.7

31

21

4.5

1/4

.250

6.3

20

13

2

Convert From Convert To Multiply By

inches

millimeters

25.4

millimeters

inches

.03937

square inches square millimeters

645.2

square millimeters square inches

.001552

fluid ounces

millimeters

29.57

millimeters

fluid ounces

.03381

ounces

grams

28.35

grams

ounces

.03527

pounds

kilograms

.4536

kilograms

pounds

2.205

Newtons/mm pounds/inch

145.04

pounds/inch

Newtons/mm .006895